aluminum paste for Light weight Concrete Brick

aluminum paste Light weight Concrete Brick

Aluminum Paste for Lightweight Concrete Brick

Category Five Star Aluminium Paste

The role of aluminium paste in lightweight concrete is mainly as a foaming agent and its performance directly affects the quality and properties of the concrete.

Additional information

The role of aluminium paste in lightweight concrete is mainly as a foaming agent and its performance directly affects the quality and properties of the concrete. The following are a few key parameters that affect the performance of aluminium paste:

1. Purity: The purity of an aluminium paste is usually expressed as a percentage. Higher purity usually means that there are more active ingredients in the paste and the foaming effect may be better. For example, 65% purity of aluminium paste means that it may contain other ingredients in addition to aluminium.

2, Active aluminium content: active aluminium content refers to the percentage of aluminium in the paste that can participate in the chemical reaction and produce gas. Higher reactive aluminium content usually means that more gas can be produced during the reaction process, thus forming more foam.

3, Particle size: particle size (D50) means that under certain conditions, 50% of the particles are smaller than this size in diameter. Aluminium paste with smaller particle size can release gas faster and more evenly when reacting with water, which helps to form a uniform foam structure.

4, Non-volatile content: non-volatile content refers to the proportion of non-volatile components in the aluminium paste after heating under specific conditions. This parameter reflects the stability of the aluminium paste in the heating process, the higher the non-volatile content, indicating that the aluminium paste in the heating process, the less the loss of components.

These parameters determine the performance of aluminium paste in lightweight concrete, including its foaming ability, stability and the physical properties of the final concrete.

How to accurately measure the aluminium powder content of lightweight concrete?

1. Chemical analysis method: Separate the aluminium element from the sample by dissolving the concrete sample, and then use chemical reagents for quantitative determination. This method has high accuracy, but requires professional laboratory conditions and operating skills.

2、Spectral analysis methods: including atomic absorption spectrometry (AAS), inductively coupled plasma emission spectrometry (ICP-OES) and X-ray fluorescence spectrometry (XRF). These methods can directly measure the content of aluminium element in the sample, with fast and accurate characteristics, but need expensive instrumentation and professional technicians to operate.

*Atomic Absorption Spectrometry (AAS): quantitative analysis using the absorption of aluminium atoms at specific wavelengths of light.

*Inductively Coupled Plasma Emission Spectrometry (ICPES): quantitative analysis by exciting aluminium atoms in the sample and measuring the characteristic spectra emitted by them.

* X-ray fluorescence spectrometry: using X-ray irradiation of the sample, by measuring the fluorescence intensity emitted by the aluminium atoms after being excited to determine the aluminium content.

3. Sieving method: For lightweight concrete containing a high amount of aluminium powder, the aluminium powder particles can be separated from the concrete by sieving and weighed to calculate the aluminium powder content. This method is simple and fast, but the accuracy is relatively low, only for specific cases.

4, Microscope observation method: the use of microscope observation of concrete samples in the form of aluminium powder particles and distribution, combined with image processing technology for quantitative analysis. This method is applicable to the need to understand the distribution of aluminium powder in concrete.

5、Professional testing organisations: If you do not have the conditions to measure by yourself, you can send the samples to professional testing organisations for testing. These institutions usually have advanced equipment and professional technicians, and can provide accurate and reliable test results.

The aluminium powder content in lightweight concrete aluminium pastes has the following effects on performance

1.Density and weight: the increase of aluminium powder content, the amount of hydrogen produced by the aluminium paste in the concrete increases, leading to an increase in the number of bubbles inside the concrete, thus reducing the density and weight of the concrete.

2.Strength: the right amount of aluminium powder can improve the compressive strength of concrete, because the aluminium powder particles can fill the tiny pores in the concrete, reduce the porosity and improve the compactness. However, when the content of aluminium powder is too high, too many bubbles may lead to loose internal structure of concrete, but reduce the strength.

3, durability: aluminium powder and other components in the concrete reaction, can form new cementitious materials, help to improve the durability of concrete. However, too much aluminium powder may produce unfavourable chemical reactions, affecting durability.

4, Thermal insulation: the increase of bubble structure improves the thermal insulation of concrete, the higher the content of aluminium powder, the better the thermal insulation effect may be.

5.Constructability: the right amount of aluminium powder can improve the fluidity and workability of concrete, and improve the construction efficiency. However, too much aluminium powder may cause the concrete to be too loose, which is not conducive to construction.

Amount of Aluminum Paste used in aerated concrete equipment production

The amount of Aluminum Paste used depends on the volume density of AAC. When using Aluminum Paste of the same quality, the higher the volume density of the product, the lower the amount of Aluminum Paste used.

In fact, we can accurately calculate the amount of Aluminum Paste used based on the volume density of the product:

Based on the reaction formula of Aluminum Paste replacing hydrogen in water in an alkaline environment:

2AL 3Ca(OH)2 6H2O-3Ca.AI2O3.6H2O 3H2↑

According to statistics, 2 grams of pure metal aluminum can produce 3 grams of H2, but under standard conditions, the volume of 1 gram of gas is 22.41, and the atomic weight of aluminum is 27. Therefore, the gas production of Aluminum Paste is:

Vo=22.4X1.241/[3/2X27]g

According to the above formula, the gas production of Aluminum Paste under various conditions can be calculated using the vapor state equation (V1/T1)=(V2/T2):

The volume of AAC can be simplified into two parts: one is the approved volume of the base material, and the other is the pore volume formed after the Aluminum Paste is gasified. According to the pore volume, the amount of Aluminum Paste can be calculated:

M aluminum=V pore/(V2K)

In the type: M aluminum-the amount of Aluminum Paste used in the company’s products (g/cubic);

K—-active aluminum content

The pore volume is equal to the product volume, combined with the amount of materials and their respective proportions to reduce the volume of raw materials and water). However, during the production process, the gas production is affected by many factors such as temperature changes and slurry consistency. According to theoretical calculations, the amount of Aluminum Paste is impossible and unnecessary. The factory selects based on social experience and adjusts at any time. Generally speaking, when using aluminum paste, the aluminum paste is added at a ratio of 8/10,000 dry materials to produce 600kg/cubic aerated concrete.

Specification of DEG Aluminium Paste

Estimated Cost of Aluminum Paste for Lightweight Concrete Brick

We suggest you to communicate with us fully before purchasing, we will certainly consider all aspects and provide a fair and reasonable price plan. By choosing us, you will get the best product and the best value for your money.

Choosing Right Specification

Choosing the right size of product gives you the best value for money. Our Metal Flash Aluminum Silver Paste is available in a wide range of particle sizes and purities, with prices varying by specification. By communicating your needs in detail and choosing the right size, you can get the best value for your money.

Purchasing Quatity

The larger the quantity purchased, the lower the unit price will be. Bulk orders allow us to better share our production and operating costs, so we are happy to offer discounted prices for bulk purchases.

Payment Terms

The timing and method of payment you choose will also affect the price. For example, paying in full upfront can result in a more favourable price, as it reduces our cost of capital. Please discuss the most suitable payment option with our sales team.

Transportation

Transport and logistics are also factors that affect the total cost of ownership. Different modes of transport and destinations will incur different shipping costs. Duties, insurance and other costs also need to be taken into account. By calculating these factors in advance of purchase, you can more accurately estimate the total cost.

Manufacturing Craft of Aluminum Paste for Lightweight Concrete Brick

At Five Star Materials, our Aluminum Paste for AAC Block produced in a delicate and rigorous process. Below is our basic production process:

Raw Material Preparation

We purchase high purity raw materials from trusted suppliers to ensure the quality of our products from the source.

Crushing

The raw material is crushed to convert the aluminium blocks into tiny particles for subsequent processing.

Mixing Process

The crushed aluminium powder is mixed with our specially formulated solvents and additives and then blended through a high speed mixing process. This step is very important as it determines the stability of the aluminium paste and the shape of the particles.

Grinding process

After mixing, the mixture will enter the grinding stage. In this stage, we use high-precision equipment to grind the mixture to a specific particle size. Our grinding process is highly delicate and ensures that the product has a uniform particle size and a narrow particle size distribution.

Filtration and testing

After grinding, the aluminium paste is passed through a filtration system to remove possible impurities. Our quality control team will then carry out a series of tests on the product, such as particle size, gloss, metallic feel, etc., to confirm that the product meets our high quality standards.

Packaging and Storage

Products that have passed rigorous testing are carefully packaged and then stored in our warehouses, ready for shipment to our customers.

Please note that this is a basic production process and the exact process may vary depending on the specific requirements of the product. At Five Star Materials, we take quality control very seriously and ensure that our products meet our strict quality standards at every step of the production process.

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Questions Customers Often Ask When Looking for Aluminum Paste for Lightweight Concrete Brick Factory

1. Is your factory a Aluminum Paste for Lightweight Concrete Brick manufacturer?

Answer: Yes, we are a professional manufacturer of DEG Aluminium Paste with many years of production experience and advanced production technology.

2. What are the quality indexes of Aluminum Paste for Lightweight Concrete Brick in your factory?

Answer:The quality indexes of Aluminum Paste for Lightweight Concrete Brick in our factory are as follows:

Solid containing: 70±1
Delayed aerating time: 1-3 minutes
Activated aluminium: ≥92
Particle size uniformity: high

3. What is the price of Aluminum Paste for Lightweight Concrete Brick in your factory?

A: The price of Aluminum Paste for Lightweight Concrete Brick in our factory depends on the specific model and quantity, please contact us for detailed quotation.

4. What is the minimum order quantity of DEG aluminium paste in your factory?

A:The minimum order quantity of DEG aluminium slurry from our factory is 1 ton,it is depends.

5. What kind of after-sale service can your Aluminum Paste for Lightweight Concrete Brick provide?

Answer:Our factory provides the following after-sales service:

Product quality guarantee
Technical guidance
After-sales service tracking

6. Can your Aluminum Paste for Lightweight Concrete Brick be customized?

Answer: Yes, we can customize the production of DEG Aluminium Paste according to customers’ requirements.

Want to get more information?

At Five Star Material, we understand that every project is unique, and our goal is to provide the best customized solutions for each customer.

Aluminum Paste for Lightweight Concrete Brick

Additional information

How to accurately measure the aluminium powder content of lightweight concrete?

The aluminium powder content in lightweight concrete aluminium pastes has the following effects on performance

Amount of Aluminum Paste used in aerated concrete equipment production

Specification of DEG Aluminium Paste

Estimated Cost of Aluminum Paste for Lightweight Concrete Brick

Choosing Right Specification

Purchasing Quatity

Payment Terms

Transportation

Manufacturing Craft of Aluminum Paste for Lightweight Concrete Brick

Raw Material Preparation

Crushing

Mixing Process

Grinding process

Filtration and testing

Packaging and Storage

Want to get more information?

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