PBT Black Masterbatch / PP (Polypropylene) Black Masterbatch (Spinning Grade)

Categoria

PBT black masterbatch consists of high-concentration carbon black, PBT carrier resin, and advanced dispersants. Produced via twin-screw extrusion, it ensures uniform pigment dispersion, providing high color depth, heat resistance , and mechanical stability. Ideal for PBT engineering plastics in electronics (connectors, switches), automotive components, and industrial parts, meeting requirements for UV resistance and flame retardancy. Eco-friendly options comply with RoHS.

Informações adicionais

About PBT Black Masterbatch / PP (Polypropylene) Black Masterbatch (Spinning Grade)

PBT black masterbatch consists of high-concentration carbon black, PBT carrier resin, and advanced dispersants. Produced via twin-screw extrusion, it ensures uniform pigment dispersion, providing high color depth, heat resistance , and mechanical stability. Ideal for PBT engineering plastics in electronics (connectors, switches), automotive components, and industrial parts, meeting requirements for UV resistance and flame retardancy. Eco-friendly options comply with RoHS.

 

PP black masterbatch (fiber grade) combines highly dispersible carbon black, high-flow PP homopolymer carrier, and specialized dispersants. Optimized for polypropylene fiber spinning, it undergoes high-shear processing to eliminate gel particles and ensure low VOC emissions, compatible with high-speed spinning. Provides uniform coloration, high tensile strength, and light resistance. Used in apparel, non-woven fabrics, and industrial fibers.

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PBT Black Masterbatch: Premium Coloring Solution for Engineering Plastics

At Five New Materials, we proudly present our high-performance PBT Black Masterbatch, specifically engineered for Polybutylene Terephthalate (PBT) materials. Our advanced formulation combines carbon black, carrier resin, and functional additives to deliver superior coloring performance across electronics, automotive components, and engineering plastics applications.

Composition and Formula Features

Carrier Resin

We use PBT resin as the primary carrier in our masterbatch, ensuring perfect compatibility with base materials and preventing material stratification or performance degradation.

Carbon Black Content

Our standard formulations contain 30%-45% carbon black, while our high-concentration products reach 60%-70%, providing excellent blackness and coverage power.

Functional Additives

We incorporate:

  • Dispersants (such as polyethylene wax)
  • Coupling agents (silane-based)
  • Antioxidants (1076/168 combinations)
  • Flame retardants
  • Optional additives: antistatic agents and light stabilizers

Production Process and Technical Requirements

Manufacturing Technology

We employ a sophisticated production process:

  • Intensive mixing + twin-screw extrusion: Materials undergo thorough mixing in an intensive mixer followed by twin-screw extrusion pelletizing, ensuring uniform carbon black dispersion
  • Specialized carrier matching: We utilize identical resin carriers as the PBT base material, avoiding compatibility issues found in universal carriers (like PE)

Critical Process Controls

We strictly control:

  • Mixing temperature (150-180°C)
  • Carbon black particle size (15-30nm)
  • Dispersant ratios These controls guarantee optimal dispersion and stability in our masterbatch products.

Core Advantages

Performance Stability

Our masterbatch delivers high blackness with smooth surface finish without compromising PBT’s toughness, flame retardancy, or insulation properties—making it ideal for precision electronic components.

Environmental Compliance

We proudly meet European SGS, RoHS, and FDA certifications, with zero heavy metals or harmful substance emissions.

Economic Efficiency

With low addition rates (2%-4%), our masterbatch reduces raw material costs and production pollution while minimizing machine cleaning and color change losses.

Application Fields

Electronics and Electrical Devices

We serve manufacturers of sockets, connectors, and motor housings with solutions meeting insulation and antistatic requirements.

Indústria automobilística

Our masterbatch excels in high-temperature applications such as lamp brackets and sensor housings.

Modified Materials

We create specialized formulations for glass fiber composites, flame-retardant materials, PBT alloys, and reinforced materials.

Selection Guidelines

Carrier Compatibility

We recommend choosing specialized masterbatch with PBT carriers rather than universal masterbatch that may reduce physical properties.

Functional Requirements

We help you select antistatic, flame-retardant, or high-gloss grade products based on your application scenario. For example, our antistatic masterbatch requires 15%-25% addition rates.

Supplier Qualifications

Five New Materials maintains comprehensive environmental certifications (SGS), advanced production equipment (including Coperion twin-screw extruders), and superior technical support capabilities.

Typical Product Specifications (PBT2788)

  • Carbon Black Content: 35%-45%
  • Aparência: 2.0mm×3.0mm cylindrical pellets
  • Addition Rate: 2%-4%
  • Environmental Certification: SGS certified
  • Applicable Processes: Injection molding, extrusion, modification

Contact Five New Materials today to discover how our PBT Black Masterbatch can enhance your product performance while meeting stringent quality and environmental standards.

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PP Polypropylene Spinning Grade Black Masterbatch

At Five New Materials, we specialize in premium PP Polypropylene Spinning Grade Black Masterbatch specifically engineered for polypropylene fiber spinning applications. Our advanced formulations combine superior dispersibility with excellent processability to meet the demanding requirements of fiber production across various industries.

Core Characteristics and Technical Requirements

Dispersibility and Spinnability

We design our masterbatch specifically for PP fiber spinning, making it perfect for 100D~900D long filament, fine denier, and ultra-fine denier fiber production. Our superior dispersibility prevents nozzle clogging and fiber breakage during the spinning process.

The recommended addition range is 0.8%~5% (adjustable based on equipment and process requirements) to ensure smooth processing performance.

Physical Specifications

  • Appearance: Uniform color, dust-free pellets with dimensions of Φ(2.73.3)mm×(33.4)mm
  • Moisture Content: ≤0.3%, guaranteeing spinning stability
  • Resistência ao calor: ≥240°C, suitable for high-temperature processing environments

Color Standards and Customization

We offer standard colors for the wig industry (such as 1# and 1B# colors) and support customized color matching to meet specific denier, light fastness, and heat resistance requirements.

Application Areas

Polypropylene Fiber Spinning

Our masterbatch works excellently with:

  • One-step and two-step spinning processes
  • PP drawing processes
  • Spunbond nonwoven fabric coloration

We provide high blackness and realistic effects for wig fiber production, meeting industry standards.

Extended Applications

Our versatile masterbatch serves multiple industries:

  • Nonwoven fabrics, carpets, long/short fibers, and coarse/fine denier fiber coloration
  • Injection molded products (like food containers and appliance components)
  • Films, pipes, and other extruded products

Supplier Services and Policies

Pricing and Supply

We implement a high-volume, low-margin strategy with direct raw material sourcing to maintain competitive pricing.

Our 7 production lines support rapid delivery with standard products available from stock and custom products delivered within 3-5 days.

Garantia de qualidade

We source raw materials exclusively from qualified major suppliers, maintain a comprehensive quality monitoring system, and utilize advanced testing equipment. We guarantee product replacement or refund for quality issues.

We offer free 1kg samples (shipping collect) to support testing before bulk purchases.

After-Sales Support

For customers in the Pearl River Delta region, we resolve after-sales issues with on-site service within 24 hours.

We provide 13% VAT special invoices with transparent tax-inclusive pricing.

Selection Recommendations

Priority Testing

Due to potential color variations caused by lighting conditions or equipment differences, we recommend sampling first to confirm color and performance.

Clear Requirements

Select the appropriate grade based on your fiber specifications (such as denier and temperature resistance requirements) or contact our team for customized solutions.

Environmental Standards

Many of our products comply with ROHS environmental requirements, making them suitable for export or high-standard applications.

Contact Five New Materials today to discover how our PP Polypropylene Spinning Grade Black Masterbatch can enhance your fiber production quality while improving processing efficiency.

New Production Technology for PBT Black Masterbatch

At Five New Materials, we continuously innovate our production processes to deliver superior PBT Black Masterbatch products. Our latest technological advancements have revolutionized how we manufacture these specialized coloring agents, resulting in enhanced performance, improved sustainability, and greater cost-effectiveness.

Raw Materials and Formula Innovation

Advanced Carbon Black Pretreatment

We utilize imported high-pigment carbon black with our proprietary nano-level dispersion technology that controls particle size between 15-30nm. By integrating silane coupling agent coating modification, we significantly enhance compatibility between carbon black and PBT carriers while reducing agglomeration phenomena.

Low-Odor Formulation System

We select food-grade PBT resin as the carrier, complemented by halogen-free flame retardants and environmentally friendly dispersants (such as polyethylene wax). Our products pass European RoHS and FDA certifications, making them ideal for demanding applications in automotive interiors and electronic devices.

Functional Additive Integration

We directly incorporate antistatic agents (15%-25% addition), light stabilizers, or flame retardants into our masterbatch, achieving “coloration + functionality” integrated production that simplifies downstream processing steps.

Production Process Upgrades

Rich Aromatic Oil Raw Material Process

We pioneered China’s first production of PBT black masterbatch using rich aromatic oil as raw material. Through high-temperature pyrolysis and impurity removal technology, we achieve efficient utilization of raw materials while reducing energy consumption by over 30%.

Waste Heat Recovery System

We’ve installed waste heat recovery devices in our twin-screw extrusion process, converting waste heat into steam for our production lines and reducing dependence on external energy sources.

Fully Automated Intensive Mixing-Extrusion Process

We implement a continuous production model combining intensive mixer pre-dispersion with twin-screw extrusion pelletizing. With automated feeding, online monitoring, and intelligent temperature control systems, we ensure carbon black dispersion exceeds 98%.

Masterbatch and Carbon Black Co-Production

Through process modifications, we’ve achieved simultaneous production of black masterbatch and carbon black, extending our industrial chain while reducing overall costs.

Environmental Protection and Energy Efficiency Breakthroughs

Exhaust Gas Recycling

The exhaust gas generated during production undergoes purification treatment before replacing natural gas for heating, reducing carbon emissions by 40%.

Carrier-Free Masterbatch Technology

We’ve developed carrier-free or low-carrier content (<10%) products using supercritical CO₂-assisted dispersion processes, avoiding physical property losses caused by traditional carrier resins.

Water-Based Solvent Substitution

In the pigment pretreatment stage, we employ water-based dispersion systems to replace traditional organic solvents, significantly reducing VOCs emissions.

Future Technology Directions

Bio-Based PBT Carrier Development

We’re researching PBT resins made from bio-based butanediol to enhance the biodegradability of our masterbatch products.

Digital Twin Process Optimization

By using AI to simulate carbon black dispersion processes, we make real-time adjustments to screw speed and temperature parameters for optimal results.

Masterbatch-Base Material Synergistic Modification

We’re developing formulations that include nucleating agents or glass fibers in the masterbatch to simultaneously improve crystallinity and mechanical strength of PBT materials.

The application of these new technologies has significantly enhanced the quality stability and production efficiency of our PBT Black Masterbatch. According to industry calculations, companies adopting the rich aromatic oil process can reduce comprehensive costs by 18-25%.

Contact Five New Materials today to learn how our advanced production technologies can deliver superior PBT Black Masterbatch for your specific applications.

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PP Polypropylene Fiber Spinning Processes and Black Masterbatch Requirements

At Five New Materials, we understand that different spinning processes demand specific black masterbatch formulations. Our specialized PP Black Masterbatch products are engineered to meet the unique requirements of various polypropylene fiber production methods.

One-Step Spinning Process

High Dispersibility Requirements

The one-step spinning process directly blends masterbatch with PP raw materials for melt spinning, requiring exceptional dispersibility to prevent nozzle clogging or fiber breakage. Our products achieve:

  • Carbon black dispersion uniformity exceeding 95%
  • Strictly controlled particle sizes of Φ(2.7~3.3)mm
  • Flexible addition rates (0.8%~5%) that can be adjusted according to equipment specifications to maintain stable melt flow

Moderate Heat Resistance

Processing temperatures typically range from 230~260°C, requiring masterbatch with heat resistance ≥240°C to ensure stability without decomposition or discoloration during production.

Two-Step Spinning Process

Enhanced Heat Resistance Properties

The two-step spinning process subjects the melt to two heating and stretching cycles, with temperatures reaching 280~300°C. Our specialized formulations feature:

  • Heat resistance ≥280°C
  • Superior thermal stability to prevent fiber yellowing or strength reduction
  • Optimized for multiple heat cycles

Optimized Particle Size and Flow Properties

We employ twin-screw pelletizing technology to:

  • Reduce masterbatch ash content (≤0.3%)
  • Prevent impurities from affecting fiber denier uniformity during secondary processing
  • Maintain consistent quality throughout extended production runs

Wig Fiber Production

Color Accuracy and Realistic Appearance

Our masterbatch meets wig industry standard color codes (such as 1# and 1B#) with:

  • Color difference controlled within gray card grade 4
  • Customization options for bluish tones and high-gloss black varieties
  • L-value (blackness) below 25
  • Pigment concentrations exceeding 40% to ensure realistic appearance

Ultra-Fine Denier Fiber Compatibility

For 100D~300D ultra-fine denier fibers, we offer specialized formulations featuring:

  • Nano-grade carbon black
  • Proprietary dispersants to prevent fiber surface roughness
  • Enhanced processing stability for consistent thin fiber production

Spunbond Nonwoven Fabric Processes

Anti-Aging and Light Resistance

Since nonwoven fabrics are often used in outdoor or daily-use products, our masterbatch includes:

  • UV absorbers providing light resistance ≥7 grade (ISO standard)
  • Moisture content ≤0.3% to prevent fiber embrittlement during storage or processing
  • Long-term color stability for extended product life

High Flowability Formulation

We ensure:

  • Excellent compatibility with PP spunbond materials
  • Matched melt index (MI) to prevent melt pressure fluctuations
  • Consistent distribution for uniform fabric appearance

Other Processes (Drawing, Injection Molding)

Drawing Process

For coarse filament (≥900D), our masterbatch provides:

  • Enhanced antistatic properties to prevent filament adhesion
  • Balanced performance even with lower dispersion requirements

Injection Molded Products

Our specialized grades feature:

  • Improved mechanical strength
  • Lubricants to reduce friction coefficient
  • Optimized for rapid mold filling requirements

Universal Technical Requirements

Environmental Compliance

We ensure all products meet:

  • ROHS standards (heavy metals and polycyclic aromatic hydrocarbons limits)
  • FDA certification for food-contact applications
  • International quality standards for global market access

Sampling and Customization Process

We support your production needs with:

  • Process-specific sampling (heat resistance testing, color difference comparison)
  • 3-5 day customization turnaround
  • Free 1kg samples for testing before bulk purchase

Selection Recommendations:

  • For one-step spinning, prioritize high-dispersibility grades (with nano-dispersants)
  • For two-step spinning, focus on heat resistance indicators and pre-test thermo-oxidative stability
  • For wig fiber production, we recommend joint color matching with our technical team to minimize batch color differences

Contact Five New Materials today to discover the ideal PP Black Masterbatch formulation for your specific spinning process requirements.

Estimated Cost of 3.PBT Black Masterbatch / PP (Polypropylene) Black Masterbatch (Spinning Grade)

Sugerimos que você se comunique conosco antes de comprar, pois certamente consideraremos todos os aspectos e ofereceremos um plano de preços justo e razoável. Ao nos escolher, você obterá o melhor produto e o melhor valor pelo seu dinheiro.

Escolhendo a especificação correta

Choosing the right size of product gives you the best value for money. Our White Masterbatch is available in a wide range of particle sizes and purities, with prices varying by specification. By communicating your needs in detail and choosing the right size, you can get the best value for your money.

Quantidade de compra

Quanto maior a quantidade comprada, menor será o preço unitário. Os pedidos em grandes quantidades nos permitem dividir melhor nossos custos operacionais e de produção, por isso temos o prazer de oferecer preços com desconto para compras em grandes quantidades.

Condições de pagamento

O prazo e o método de pagamento que você escolher também afetarão o preço. Por exemplo, o pagamento integral antecipado pode resultar em um preço mais favorável, pois reduz nosso custo de capital. Discuta a opção de pagamento mais adequada com nossa equipe de vendas.

Transporte

O transporte e a logística também são fatores que afetam o custo total de propriedade. Diferentes modos de transporte e destinos incorrerão em diferentes custos de remessa. Taxas, seguros e outros custos também precisam ser levados em conta. Ao calcular esses fatores antes da compra, você pode estimar com mais precisão o custo total.

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